Application of cubic boron nitride in cutting process (5)

Many of the processing difficulties in machining, although can be solved with CBN tools, but the current conditions, not in the country can do it alone, because not all CBN tools have unique and versatile processing capabilities. We have also used CBN blade fine boron cylinder liners, which are not as good as new ceramic blades. The reasons are manifold, such as CBN quality, content, brand specifications and bonding agents are suitable for the processing of boron cast iron. As for the grinding effect of the CBN abrasives, there are more factors. In addition to the quality, proportion and abrasive manufacturing technology of the raw materials, there are conditions and techniques for use. Such as grinding speed (application of high-speed grinding speed), good rigidity of the grinding machine, no vibration, automatic fine feed and dressing compensation mechanism, appropriate grinding parameters and coolant, etc. These are all important factors that complement each other. Working together to improve the quality of their own products and promote each other, CBN tools and special equipment can be successfully used in production.

3. Actively carry out research on manufacturing and using technology of CBN knife (grinding)

Users want to use effective CBN tools. To this end, tool manufacturing units are required. In addition to improving the manufacturing technology of CBN tools as soon as possible, they should also establish clear identification standards and methods for product quality, and distribute certain performance parameters, such as tool CBN. The content and the brand, the hardness of the abrasive tool and the CBN precision and concentration, etc., on the basis of the production and use test, in order to give full play to the user's production experience, compare the different cutting parameters and the processing results obtained by the coolant, so that CBN tools have been improved in quality. The scope of CBN tools, the conditions of use and the technical support of the application (such as equipment and coolant), users can correctly select and use CBN tools.

4. Users need to improve product quality awareness and courage to improve manufacturing technology

The 21st century is a high-tech era. Products must have high performance and high quality to have a market, and enterprises can have vitality. To this end, the level of manufacturing technology should be improved as soon as possible, and the promotion of the use of CBN tools to improve manufacturing technology is a powerful measure, which not only requires strong funding and support from relevant authorities, but also systematically and systematically promotes the technical support of CBN tools. Use, but also requires users to accept new materials, new technologies, change the old obsolete production concepts and management methods, that is, the knife (grinding) has a low cost index, which only accounts for about 1/100 of the cost of the product, instead of In order to improve production efficiency and ensure product quality, this will limit the use of high-quality and efficient knife (grinding) tools and advanced equipment production capacity. Practice has proved that the effectiveness of CBN knives can not only improve the processing quality of products, but also improve economic efficiency.

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