Challenge
A car engine manufacturer is looking for ways to improve product performance:
Reduce overall costs and reduce waste
provide plan
To meet these needs, Quaker suggested that the plant use two-component 2 PAQ technology – in this case 2 PARKQ products from QUAKERCOOL® W ALCA FF and QUAKERCOOL ® OIL HR. Although the unit price of this solution is more expensive than the price per gallon of our competitors' products, this solution can reduce overall costs by helping to reduce production due to foaming and reduce daily additions. In addition, by using two-component 2 PAQ technology, the plant will reduce the variety of products required for cutting and grinding fluids.
By using 2 PAQ technology, the total cost of metalworking fluid required by each customer's workpiece was reduced by 28.8%. In addition, the customer also found that the problem of foam was alleviated, the biostability was improved, and the cutting performance and production efficiency were greatly improved.
Cutting grinding fluid and cleaning agent
QUAKERCOOL® W ALCA FF and QUAKERCOOL® OIL HR
product information
QUAKERCOOL® OIL HR is the water-soluble “oil phase†component of the two-component 2 PAQ concept. QUAKERCOOL® OIL HR is used in combination with QUAKERCOOL® W ALCAFF, a water-soluble “water phaseâ€, and can be used in a wide range of applications in cast iron, cast steel and cast aluminum. The concentration of “aqueous phase†and “oil phase†products depends on the severity of the process, the type of material and the severity of the work environment. The concentration is adjusted to replace the fully synthetic and semi-synthetic microemulsions according to different conditions. Therefore, a variety of processing operations in the same place can be achieved by using different proportions of "aqueous phase" and "oil phase" emulsions.
When a single cylinder of QUAKERCOOL® W ALCA FF is added to water, only the "aqueous phase" cutting fluid can be used in the grinding of cast iron and steel alloys. The extensive use of "aqueous phase" cutting fluids allows them to be used for cleaning between processes. When the cleaning agent reaches its end of life, he can also add waste to the cooling water tank to help control the amount of processing fluid and reduce waste.
When REACH regulations continue to be enforced throughout Europe, customers are looking for boron-free products. QUAKERCOOL® WALCA BFF, like QUAKERCOOL® W ALCA FF, is a formaldehyde-free water-soluble “water phase†product with the same good performance. It also adds boric acid-free properties.
Product and process knowledge
Metalworking fluids account for only a small fraction of the total cost of the metalworking process, typically less than 1%. This application case is a good illustration of the importance of the correct choice of metalworking fluids. The effect of metalworking fluids on the entire production process is several times its own cost, which makes its price less important. That's why Quaker develops high-performance products at no cost to help customers reduce production costs and increase competitiveness.
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