After cooperating with Zhongshan Jixin in 2003 to develop the CNC toothbrush machine project, our company has successively developed a series of CNC special machine tools, such as lock shell processing machine, lock bile drilling machine and computer key processing machine, in cooperation with such manufacturers. Have a certain understanding of the lock hardware industry:
1. Mainland China:
Most of the lock-up factories and their parts factories in the Mainland are basically labor-intensive enterprises, mainly relying on one-person-one machine lathes, bench drills or manual special machines, and lack of special-purpose locking equipment with high degree of automation. The main equipment manufacturers in China, such as the old-fashioned lock equipment factory, such as Yantai Locking Equipment Factory, are due to lack of technology and talent shortage. The locksmithing equipment with high degree of automation has not been developed, resulting in the backwardness of the production equipment of domestic lock enterprises, the high labor intensity of workers, the low processing precision, the poor appearance and quality stability of the products; the emerging parts of locksmiths such as Locke Electromechanical, Beijing Jingdiao, Heyu Technology, etc. are biased towards computer key engraving machines, which can only be processed on one side, with frequent manual clamping and low work efficiency. Moreover, in order to realize the versatility of the equipment, an ordinary three-coordinate engraving machine type is often adopted, and the product grade is relatively low and the low price is used as a competitive advantage. At the same time, it also sacrificed the economic competitiveness of the special plane. In order to improve the utilization rate, some spindle heads are installed at the same time according to the space requirements, and the same process of multiple workpieces is completed at one time, which improves work efficiency to a certain extent, but the limitations are also great. In recent years, such as Hangzhou Zhiyuan, etc., developed a key tooth-toothing equipment based on a universal punching machine, a single-chip controller with a digital tube display, a stepping cross table and a cold die. The production efficiency is very high, especially Suitable for mass production of iron material keys, it has a certain market share due to its extremely low cost (within 30,000). However, the machining accuracy is low, the burr is large, and the program function is limited. Yantai Sanxin Locks and Zhongshan Kanger have strong mechanical strength, and the products have strong professional counterparts. Since they are now supported by Shenzhen Zhongweixing CNC, their development and upgrading are faster, and we will have a future market development. Certainly threatening.
At the same time, some small CNC machine tools have begun to make low-cost lock-up equipment. For example, Yongsheng Machinery Factory of Shunde is also producing special machine tools for lock casings and locks. Now it has started mass production. The price of single-unit is 40,000. More, cheaper. Use Guangtai's system, stepper motor. Suitable for lock housings, locks, etc. A Hong Kong company produces a general key processing machine in Dongguan. The price is around 80,000, which is better than the machine we gave to Kexin. For example, at the same time as processing, the number of the key can be marked.
In terms of CNC manufacturers, Shenzhen Zhongxing Xing NC has also developed a special CNC system for key locks. Compared with our system, the unit price is relatively low, and the system operation is relatively simple. At present, Zhongshan Xiaolan also occupies a certain market.
Nanjing Huaxing, Renhe and Chengdu Guangtai use their low-cost stepping lathe system (a set of 6,000 yuan left) to support a large number of machinery factories to produce lock cases, locks and other equipment.
Among the companies visited by the authors, some of the larger or joint ventures have not been formed or started before the domestic special planes have been formed. Most of them tend to be equipped with Taiwanese equipment, including Taiwan’s Jieyong Labor Power Co., Ltd., whose level closely follows the world level and accumulates. With a very good technology and rich experience, relying on precise technology and efficient processing to stabilize the world's medium and high-end market. Compared with other domestic manufacturers' products, the products have high automation, many functions, high integration, high processing speed, high precision, stable quality, low noise, long life, easy to clean, easy to maintain, automatic detection, and closed equipment. Beautiful, human-computer interaction is convenient and intuitive. In particular, the processing details of the processing are fine and comprehensive, such as key processing: automatic feeding, computer number typing, CNC machining, raw edge scraping, steel brush removing, automatic cutting, computer setting the same number of automatic interlocking ring, classification Boxing, abnormal code and troubleshooting prompts, computer screen display, etc., even through the CNC special machine to achieve automatic assembly of marbles and locks. This type of special machine is suitable for both large-scale and large-scale production.
The company represented by Taiwan Guanming Precision Machinery Co., Ltd. is geared to some processes in the key and lock core hardware processing, and the integrated processing machine integrated in the production process. The automation level, numerical control degree, integration degree, environmental cleaning, appearance grade, etc. are more than the former. Low, the cost is relatively low. The processing action is compact and single, the processing speed is high, and the mechanism movement stability is good, and it is suitable for large-scale processing of long-time, fixed-size workpieces. Internationally represented by the Italian Giuliani company, its main products are the entire production line, and its production efficiency processing precision is extremely high. The total price of a key production line is around RMB 5 million.
Due to the strict confidentiality between the lock-making enterprises, the specific production technology level is basically in a state of non-disclosure. The new type of lock making equipment has become an important production secret in each lock factory. For example, in Zhongshan Kexin, the tooth machine we have made is placed on the fourth floor. It is strictly forbidden for outsiders to enter, and the production logo of our system is also covered by adhesive tape. According to the current reaction situation of most SMEs, the developed lock-locking machine has great market prospects, but it needs to improve the visibility of our company in the lock industry. China Lock Magazine is an industry magazine for the lock industry, which is a national lock. The industry's only and most authoritative professional media organization, its members are the major lock factories in the country, and have an extraordinary influence in the lock industry!
At present, our company has cooperated with Zhongshan Jixin Lock Core Co., Ltd. to develop dozens of special CNC key tooth machines, including one special CNC drilling machine (four-axis CNC engraving and milling machine) and CNC lock core combination machine (07WL- A vertical turntable machine), lock drilling machine, etc.
Due to the strict confidentiality of each other's enterprises, the specific production technology level is basically in a state of non-disclosure. In order to ensure the advantages and characteristics of new products, according to the current reaction situation of most SMEs, taking into account the company's existing technical strength, I believe that although automatic loading, unloading, multi-process processing can reflect our characteristics, more labor saving . However, at present, it is more important for the processing process with high precision requirements in hardware processing, the integrated operation part, the function is relatively simple, and the production efficiency is high. It saves manpower expenditure (reduces labor intensity and realizes one person and multiple machines). Corresponding accuracy requirements. This makes the design difficult, the processing cycle is short, the cost is reduced, and it meets the requirements of most users. On this basis, we will further promote the development of high-end products such as automatic and multi-process. For example, using our advanced technical experience, we can design special fixtures on our engraving machine to process the lock case, lock cylinder and computer spoon at the same time. This can only be used for market development at this stage. In the market promotion, we can first use the engraving machine as our prototype to promote, but the price becomes a problem, and the efficiency may not be as good as other people's special plane. It is recommended that the company prepare technically for this special plane in advance, and even develop the completed drawings on the basis of summing up the experience of others. Once the customer needs it, it can be put into production faster. It is recommended that the company develop some single-process, high-efficiency, reliable, and low-priced special machine tools to ensure that the production enterprises solve the processing problems of important stations. To seize the market.
1. Mainland China:
Most of the lock-up factories and their parts factories in the Mainland are basically labor-intensive enterprises, mainly relying on one-person-one machine lathes, bench drills or manual special machines, and lack of special-purpose locking equipment with high degree of automation. The main equipment manufacturers in China, such as the old-fashioned lock equipment factory, such as Yantai Locking Equipment Factory, are due to lack of technology and talent shortage. The locksmithing equipment with high degree of automation has not been developed, resulting in the backwardness of the production equipment of domestic lock enterprises, the high labor intensity of workers, the low processing precision, the poor appearance and quality stability of the products; the emerging parts of locksmiths such as Locke Electromechanical, Beijing Jingdiao, Heyu Technology, etc. are biased towards computer key engraving machines, which can only be processed on one side, with frequent manual clamping and low work efficiency. Moreover, in order to realize the versatility of the equipment, an ordinary three-coordinate engraving machine type is often adopted, and the product grade is relatively low and the low price is used as a competitive advantage. At the same time, it also sacrificed the economic competitiveness of the special plane. In order to improve the utilization rate, some spindle heads are installed at the same time according to the space requirements, and the same process of multiple workpieces is completed at one time, which improves work efficiency to a certain extent, but the limitations are also great. In recent years, such as Hangzhou Zhiyuan, etc., developed a key tooth-toothing equipment based on a universal punching machine, a single-chip controller with a digital tube display, a stepping cross table and a cold die. The production efficiency is very high, especially Suitable for mass production of iron material keys, it has a certain market share due to its extremely low cost (within 30,000). However, the machining accuracy is low, the burr is large, and the program function is limited. Yantai Sanxin Locks and Zhongshan Kanger have strong mechanical strength, and the products have strong professional counterparts. Since they are now supported by Shenzhen Zhongweixing CNC, their development and upgrading are faster, and we will have a future market development. Certainly threatening.
At the same time, some small CNC machine tools have begun to make low-cost lock-up equipment. For example, Yongsheng Machinery Factory of Shunde is also producing special machine tools for lock casings and locks. Now it has started mass production. The price of single-unit is 40,000. More, cheaper. Use Guangtai's system, stepper motor. Suitable for lock housings, locks, etc. A Hong Kong company produces a general key processing machine in Dongguan. The price is around 80,000, which is better than the machine we gave to Kexin. For example, at the same time as processing, the number of the key can be marked.
In terms of CNC manufacturers, Shenzhen Zhongxing Xing NC has also developed a special CNC system for key locks. Compared with our system, the unit price is relatively low, and the system operation is relatively simple. At present, Zhongshan Xiaolan also occupies a certain market.
Nanjing Huaxing, Renhe and Chengdu Guangtai use their low-cost stepping lathe system (a set of 6,000 yuan left) to support a large number of machinery factories to produce lock cases, locks and other equipment.
Production site of a CNC toothbrush machine in a coastal factory
Among the companies visited by the authors, some of the larger or joint ventures have not been formed or started before the domestic special planes have been formed. Most of them tend to be equipped with Taiwanese equipment, including Taiwan’s Jieyong Labor Power Co., Ltd., whose level closely follows the world level and accumulates. With a very good technology and rich experience, relying on precise technology and efficient processing to stabilize the world's medium and high-end market. Compared with other domestic manufacturers' products, the products have high automation, many functions, high integration, high processing speed, high precision, stable quality, low noise, long life, easy to clean, easy to maintain, automatic detection, and closed equipment. Beautiful, human-computer interaction is convenient and intuitive. In particular, the processing details of the processing are fine and comprehensive, such as key processing: automatic feeding, computer number typing, CNC machining, raw edge scraping, steel brush removing, automatic cutting, computer setting the same number of automatic interlocking ring, classification Boxing, abnormal code and troubleshooting prompts, computer screen display, etc., even through the CNC special machine to achieve automatic assembly of marbles and locks. This type of special machine is suitable for both large-scale and large-scale production.
The company represented by Taiwan Guanming Precision Machinery Co., Ltd. is geared to some processes in the key and lock core hardware processing, and the integrated processing machine integrated in the production process. The automation level, numerical control degree, integration degree, environmental cleaning, appearance grade, etc. are more than the former. Low, the cost is relatively low. The processing action is compact and single, the processing speed is high, and the mechanism movement stability is good, and it is suitable for large-scale processing of long-time, fixed-size workpieces. Internationally represented by the Italian Giuliani company, its main products are the entire production line, and its production efficiency processing precision is extremely high. The total price of a key production line is around RMB 5 million.
Due to the strict confidentiality between the lock-making enterprises, the specific production technology level is basically in a state of non-disclosure. The new type of lock making equipment has become an important production secret in each lock factory. For example, in Zhongshan Kexin, the tooth machine we have made is placed on the fourth floor. It is strictly forbidden for outsiders to enter, and the production logo of our system is also covered by adhesive tape. According to the current reaction situation of most SMEs, the developed lock-locking machine has great market prospects, but it needs to improve the visibility of our company in the lock industry. China Lock Magazine is an industry magazine for the lock industry, which is a national lock. The industry's only and most authoritative professional media organization, its members are the major lock factories in the country, and have an extraordinary influence in the lock industry!
At present, our company has cooperated with Zhongshan Jixin Lock Core Co., Ltd. to develop dozens of special CNC key tooth machines, including one special CNC drilling machine (four-axis CNC engraving and milling machine) and CNC lock core combination machine (07WL- A vertical turntable machine), lock drilling machine, etc.
Huazhong CNC production locks CNC special plane
Due to the strict confidentiality of each other's enterprises, the specific production technology level is basically in a state of non-disclosure. In order to ensure the advantages and characteristics of new products, according to the current reaction situation of most SMEs, taking into account the company's existing technical strength, I believe that although automatic loading, unloading, multi-process processing can reflect our characteristics, more labor saving . However, at present, it is more important for the processing process with high precision requirements in hardware processing, the integrated operation part, the function is relatively simple, and the production efficiency is high. It saves manpower expenditure (reduces labor intensity and realizes one person and multiple machines). Corresponding accuracy requirements. This makes the design difficult, the processing cycle is short, the cost is reduced, and it meets the requirements of most users. On this basis, we will further promote the development of high-end products such as automatic and multi-process. For example, using our advanced technical experience, we can design special fixtures on our engraving machine to process the lock case, lock cylinder and computer spoon at the same time. This can only be used for market development at this stage. In the market promotion, we can first use the engraving machine as our prototype to promote, but the price becomes a problem, and the efficiency may not be as good as other people's special plane. It is recommended that the company prepare technically for this special plane in advance, and even develop the completed drawings on the basis of summing up the experience of others. Once the customer needs it, it can be put into production faster. It is recommended that the company develop some single-process, high-efficiency, reliable, and low-priced special machine tools to ensure that the production enterprises solve the processing problems of important stations. To seize the market.
Special locks for CNC machine developed by Huazhong CNC
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